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Material and finish guide

Greyboard Rigid Box Materials

Use this guide to connect the material or finish direction to real product structures before sampling. The right choice depends on packed-product fit, artwork, hand-feel, retail handling, and repeat-order expectations.

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What it is

Greyboard is the board core commonly used inside wrapped rigid boxes, drawer boxes, lid-and-base boxes, magnetic boxes, and premium gift structures.

When to use it

  • Gift sets, cosmetics, candles, jewelry, electronics accessories, and launch kits that need a more substantial handoff.
  • Projects where the outer wrap paper, insert fit, opening motion, and edge finish matter.
  • Rigid structures that need board thickness review before artwork and sampling.

When not to use it

  • Flat-pack cost-sensitive carton projects where folding cartons or mailers are the better first review path.
  • Very lightweight retail packs where board thickness adds unnecessary freight or storage volume.
  • Any public strength or protection claim that has not been checked against the packed product.

Compatibility notes

  • Pairs with art paper, kraft wrap, textured paper, foil, embossing, debossing, Spot UV, and lamination.
  • Needs insert, magnet, hinge, drawer clearance, and corner review when the product is heavy or fragile.
  • The visible paper and finish usually matter as much as the greyboard core.

Quote and sample inputs

  • Box style and opening motion
  • Packed-product dimensions and weight
  • Board thickness target or reference sample
  • Wrap paper, finish zones, insert map, and sample expectation

Production risks to review

  • Incorrect clearance can make lids, drawers, or inserts feel tight after wrapping.
  • Heavy finish layers can affect edges, corners, and hinge areas.
  • Thicker board improves feel but can raise freight, storage, and assembly cost.

Related decision paths

Use these pages when this topic is only one part of the material, finish, structure, or quote decision.

Product pathRigid BoxesOpen the related review pathComparisonRigid Boxes Vs Folding CartonsOpen the related review pathMaterial and finishFoil Stamping PackagingOpen the related review pathMaterial and finishEmbossing And Debossing PackagingOpen the related review path

How to use it

  • Choose the product structure before locking a finish
  • Check whether the finish affects fold, wrap, closure, or window behavior
  • Confirm sample type when texture, foil, lamination, or print color is critical

Material signals

  • Paperboard22
  • Kraft paper15
  • Greyboard 1.5–3.0 mm13
  • Art paper wrap12
  • Corrugated board12
  • Textured paper wrap10
  • Specialty paper9
  • Kraft or specialty wrap7

Finish signals

  • Foil stamping14
  • Embossing8
  • Embossing and debossing8
  • Spot varnish or specialty texture by review8
  • Wrapped printed paper8
  • Spot UV4
  • CMYK3
  • CMYK printing (The specified PMS printing is acceptable)2

Applicable product families

Open the full catalog paths when the featured examples below are not enough for review.

View full Rigid Boxes15 featured examples hereView full Magnetic Boxes1 featured examples here

Featured starting points

Open related product pages to review images, structure notes, and quote inputs. These are representative entries, not the full catalog.